FactoryThread

Maintenance

Catch the failure pattern, not just the work order

Maintenance connects work-order history to machine signals so planned work targets the assets actually causing losses.

“Which assets are draining the most unplanned hours this quarter?”

Where it hurts today

  • Breakdown history and machine data never meet
  • Backlog priority is set by whoever shouts loudest
  • PM compliance is reviewed monthly, too late to fix

What changes

  • Less unplanned downtime
  • Backlog ranked by real loss
  • Evidence for spares and capex

How it runs

The same four beats as everything else on this site, applied to one function. Nothing here is a separate module — it is one Flow reading the systems below and one Dashboard on top of it.

  1. 01

    Connect

    Link work orders with equipment signals and downtime.

  2. 02

    Answer

    MTBF, MTTR and unplanned hours by asset and failure mode.

  3. 03

    Notify

    Flag assets crossing a condition or repeat-failure threshold.

  4. 04

    Act

    Create the work order and notify the planner automatically.

Typically reads

Microsoft SQL Server OPC UA InfluxDB REST

Plus any system with a REST, OData or SOAP API — see every Connection .

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